Ultrafast sintering of 3D-printed 8YSZ for solid oxide fuel cells

Well done to the researchers of our project partner IREC – Fundació Institut de Recerca en Energia de Catalunya who recently published a paper acknowledging Hy-SPIRE Project!

The paper is entitled Ultrafast sintering of 3D-printed 8YSZ for solid oxide fuel cells and has been published in Open Access on the Elsevier Journal of the European Ceramic Society.

Abstract

Ceramic materials are key in energy technologies such as solid oxide cells or all-solid-state batteries. Recent advances in 3D-printing have pushed their potential, enabling unprecedented complex and customizable geometries. However, 3D-printing of ceramics involves remarkably long heat treatments, which limit their implementation. In this work, ultrafast high-temperature sintering was successfully employed to develop 3D- printed solid oxide electrolytes treated in less than 15 min, for the first time. The optimal sintering conditions resulted in >96 % densification preserving structural integrity. Despite the presence of intragranular porosity, ascribed to the non-equilibrium conditions of the process, the final ionic conductivity remained within the expected range for 8YSZ. Additionally, the complete UHS 3D-printed electrolyte-supported cell demonstrated a peak power density exceeding 0.5 W⋅cm2 at 900 ◦C, surpassing previously reported performances of similar systems. This highlights the potential of UHS as a final ceramic processing method to obtain highly densified and conductive materials with full functionality.

Cite this article

Antonio Maria Asensio, Hauke Meier, Antonio Gianfranco Sabato, Ismael Babeli, Lourenço Martinho Serra, Santiago Márquez, Marc Nuñez, Marc Torrell, Albert Tarancón (2025). Ultrafast sintering of 3D-printed 8YSZ for solid oxide fuel cells, Journal of the European Ceramic Society, Volume 45, Issue 16, 117674, ISSN 0955-2219. DOI: 10.1016/j.jeurceramsoc.2025.117674

Read the article in Open Access at this link or find it on our “Results” web page: https://hy-spire.eu/results/

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